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At MedPharm, we specialize in the development and manufacturing of aerosol drug products—from sprayable liquids and semi-solids—designed for localized or systemic action via the skin, mucosa, or respiratory tract.
As one of our five core dosage form specialties, aerosols demand a unique blend of formulation science, device compatibility, and regulatory alignment. Whether you’re developing a dermatological spray, an intranasal product, or a foam-based therapy, MedPharm ensures your formulation is optimized for both performance and patient usability.
Our formulation and manufacturing expertise spans a broad range of aerosolized drug delivery formats, including:
Topical Sprays & Mist Applicators
For dermal application with rapid, even coverage and minimal touch
Foam-Based Delivery Systems
For enhanced retention and user comfort in dermatology, gynecology, and proctology
Metered Dose & Nasal Sprays
For local or systemic absorption via mucosal membranes
Non-Propellant Pump Sprays
Alcohol- or water-based systems that eliminate need for propellants
At MedPharm, aerosol development is fully integrated with analytical, microbiological, and manufacturing functions. Our services include:
Formulation Development & Optimization
Viscosity, sprayability, foam behavior, particle size, and API stability
Device Compatibility Testing
Matching your formulation to pump, actuator, or propellant systems for consistent dosing and consumer-friendly experience
Analytical Method Development
Including delivered dose uniformity, spray pattern, plume geometry, and droplet size distribution
Stability Studies (ICH-Compliant)
Storage condition testing to ensure long-term product integrity and container compatibility
Microbial & Preservative Effectiveness Testing
Ensuring patient safety in multidose aerosol systems
MedPharm’s facilities support clinical and small-scale commercial manufacture of aerosol products, with specialized filling and packaging processes designed for semisolid sprays and foams. Our containment-ready environments and robust QA systems ensure every batch is compliant and inspection-ready.
Specialist in Semi-Solid and Liquid Aerosol Forms
Deep understanding of rheology, spray mechanics, and topical pharmacokinetics
End-to-End Development Integration
From formulation through GMP manufacturing and regulatory submission
Device & Delivery System Expertise
Experience with a wide range of commercially available spray and foam technologies
Global Regulatory Alignment
Services tailored for FDA, EMA, MHRA, and global health authority submissions
Aerosols demand more than effective APIs—they require optimized spray performance, user-friendly delivery, and stable, scalable systems. MedPharm delivers all of this and more, helping your aerosol product reach the clinic and the market—ready to perform.
