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Aerosols

Precision Delivery for Topical and Mucosal Therapies 

At MedPharm, we specialize in the development and manufacturing of aerosol drug products—from sprayable liquids and semi-solids—designed for localized or systemic action via the skin, mucosa, or respiratory tract.

As one of our five core dosage form specialties, aerosols demand a unique blend of formulation science, device compatibility, and regulatory alignment. Whether you’re developing a dermatological spray, an intranasal product, or a foam-based therapy, MedPharm ensures your formulation is optimized for both performance and patient usability.

Aerosols

Aerosol Forms We Support

Our formulation and manufacturing expertise spans a broad range of aerosolized drug delivery formats, including:

  • Topical Sprays & Mist Applicators 
    For dermal application with rapid, even coverage and minimal touch
  • Foam-Based Delivery Systems 
    For enhanced retention and user comfort in dermatology, gynecology, and proctology
  • Metered Dose & Nasal Sprays 
    For local or systemic absorption via mucosal membranes
  • Non-Propellant Pump Sprays 
    Alcohol- or water-based systems that eliminate need for propellants

 

Integrated Development and Testing

At MedPharm, aerosol development is fully integrated with analytical, microbiological, and manufacturing functions. Our services include:

Formulation Development & Optimization 
Viscosity, sprayability, foam behavior, particle size, and API stability

Device Compatibility Testing 
Matching your formulation to pump, actuator, or propellant systems for consistent dosing and consumer-friendly experience

Analytical Method Development 
Including delivered dose uniformity, spray pattern, plume geometry, and droplet size distribution

Stability Studies (ICH-Compliant) 
Storage condition testing to ensure long-term product integrity and container compatibility

Microbial & Preservative Effectiveness Testing 
Ensuring patient safety in multidose aerosol systems

 

Manufacturing Capabilities

MedPharm’s facilities support clinical and small-scale commercial manufacture of aerosol products, with specialized filling and packaging processes designed for semisolid sprays and foams. Our containment-ready environments and robust QA systems ensure every batch is compliant and inspection-ready.

 

Why MedPharm for Aerosols?

Specialist in Semi-Solid and Liquid Aerosol Forms 
Deep understanding of rheology, spray mechanics, and topical pharmacokinetics

End-to-End Development Integration 
From formulation through GMP manufacturing and regulatory submission

Device & Delivery System Expertise 
Experience with a wide range of commercially available spray and foam technologies

Global Regulatory Alignment 
Services tailored for FDA, EMA, MHRA, and global health authority submissions

 

Where Formulation Meets Function

Aerosols demand more than effective APIs—they require optimized spray performance, user-friendly delivery, and stable, scalable systems. MedPharm delivers all of this and more, helping your aerosol product reach the clinic and the market—ready to perform.


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